Direct Manufacturer · Since 1995 | Chaozhou · Guangdong · China
Uncommon Sanitary Ware
Process

Factory & Office

Process

Manufacturing Base

Our modern production facilities span over 150,000 square meters, equipped with advanced automated production lines.

Product Design & R&D 01

Product Design & R&D

Our in-house design and engineering team develops every SKU in 3D from the first sketch, tailoring dimensions, finish and flushing performance to each export market.

Model & Mold Making 02

Model & Mold Making

Precision plaster and reinforced production molds are hand-finished so every cast piece reproduces the master model with unvarying fidelity.

Slip Preparation 03

Slip Preparation

Washed Chaozhou clay is blended, aged, sieved and de-ironed into a stable casting slip with tightly controlled density for clean, uniform walls.

Glaze Preparation 04

Glaze Preparation

Glaze batches are ball-milled, screened and aged in storage tanks to a consistent fineness and specific gravity before they reach the line.

High Pressure Casting 05

High Pressure Casting

We cast on high-pressure isostatic and traditional benches; each vitreous body is consolidated, trimmed and dressed before it moves to drying.

Automated Drying 06

Automated Drying

Greenware passes through controlled multi-zone drying that removes moisture evenly, preventing warping ahead of glazing and firing.

Spray Glazing 07

Spray Glazing

Robotic and hand glaze booths apply an even, abrasion-tested coating, with careful rim and glaze-line treatment on every piece.

High-Temperature Firing 08

High-Temperature Firing

Ware is fired in modern tunnel kilns at up to 1,250 C to full vitrification - dense, low-porosity ceramic built to resist stains, chips and wear.

Inspection & Testing 09

Inspection & Testing

Every run is checked for dimensions, glaze surface and flushing performance, verified against strict CUPC and SASO acceptance criteria.

Packing & Export Loading 10

Packing & Export Loading

Finished ware is cushioned, carton-packed and container-loaded to travel safely to distributors across North America, the Middle East and beyond.

CNC Mold Machining 11

CNC Mold Machining

CNC machining and automated tooling give our mold shop the repeatability to keep intricate bowl and basin geometry identical across millions of pieces.

Automated Production & Conveying 12

Automated Production & Conveying

A 150,000 m2 site linked by robotic glazing arms and automatic conveying lines - keeping output efficient while protecting delicate greenware.

Process

Production Workflow

Mold Development
01

Mold Development

Proto design & standard mold development

Mold Making
02

Mold Making

Plaster mold fabrication & drying

Slip Preparation
03

Slip Preparation

Slip aging, sieving & de-ironing

Glaze Preparation
04

Glaze Preparation

Glaze milling, aging & screening

Forming
05

Forming

High-pressure & slip casting forming

Glazing
06

Glazing

Glaze spraying & drying

Firing
07

Firing

High-temperature kiln firing

Inspection
08

Inspection

Appearance, performance & quality check

Packing & Dispatch
09

Packing & Dispatch

Packing, loading & export dispatch